Custom Magnetics

 

 
 

Engineering & Design

There are an infinite number of ways to configure a transformer.  It is critical to understand topologies, power, voltage, and other input/output requirements. We offer engineering support when designing new components.  We can execute a clean sheet design, select materials and winding configurations based on critical parameters and create a series of prototypes until the transformer is optimized, all while considering manufacturability and cost.

If you already have a design but need to change one or more parameters, or you have an off-the-shelf product that falls short in some area, we can help.  Many customers seek to modify an existing transformer to meet the needs of their specific application. This includes cases where existing reference design configurations are modified to customer specific requirements.

We can also help when off-the-shelf products become obsolete. If you have an existing part that is due to be discontinued, we can reverse engineer to cross reference the product.  Please contact our engineering & design team to find the right custom magnetic solution for your project needs.


Design Capabilities:

  • 50Hz – 300Mhz Frequency Ranges

  • Winding Wire (48 gauge and higher)

  • Creepage, clearance and breakdown isolation considerations

  • Global locations to support volume production needs (in USA or Off-shore)

  • High Voltage Designs

  • Horizontal and Vertical Orientations

  • Insulation systems up to 220C+

  • ISO 9001:2015 Certified Location

  • Litz magnet wire

  • Triple-insulated wire

  • PCB Mount

  • Rapid prototyping

  • Surface Mount & Through-hole

  • UL Recognized Insulation System & Materials

  • UL/cUL/CE/VDE/TUV Compliant Designs

 
 

Let our team source the right magnetic solution for your project needs.